To it is in honest, this is a task to make a "down and also dirty" replica of the Ghostbuster Proton Pack. The proverbial "corners" had actually to be cut to do the deadline of 24 hours.

I additionally did not job-related "non-stop" ~ above the project. I slept, ate, and also went to the hardware store a pair times. But ultimately, i did finish this in one weekend.

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Before functioning on the physical components of the project, I needed to execute some research on what makes up the proton pack. Ns found great discussion board source at the "A Site about Props" Forums" and also I uncovered blueprints and photo references at Among the crucial things I discovered was some an extremely accurate spring blue prints because that the proton pack. A man by the name of Stefan Otto to be nice enough to put his blueprints digital for the rest of united state costumers, and this sped up my proton pack making job immensely.


I printed out Stefan"s blueprints and highlighted the most essential measurements through a yellow marker. Highlighting was key in fast reference together I worked. I videotaped all the printed pages come a huge board which i propped up in an out-of-the-way location in the workshop.

NOTE: Collect as countless images of the screen-used GB proton packs as you can. Not fan make proton packs, but the Movie provided proton packs. mainly you are trying to find Screen captures from the movies, and also images from Museum Displays. has some of the finest reference picture on their site, buried in the devices section.

Once you have actually the photos, print castle out and compile them into a 3 RING BINDER. This enables you to conveniently reference the images as you construct your pack. Come me, walk back-and-forth to the computer/laptop come look at recommendation gets to it is in a pain, but maybe you understand a far better way come scroll v the images? permit me know. :)

Printed recommendation photos conserve you time!


The next thing ns did was publish out the "TOP DOWN" blueprint in 1:1 scale, this means I can compare parts easily to a physics reference, therefore dual checking my work and limiting error. I provided the Adobe Illustrator program to layout the 1:1 blueprint, and I am certain other desktop computer publishing programs might work because that making a 1:1 blueprint too. I taped multiple 8.5x11 sheets of document together to make the finished blueprint.



The GB proton pack is mainly made up of a series of crate that are painted black and have electronic wiring attached to them. I chose to make my boxes the end vacuumformed plastic, maintaining the final proton pack light weight, but, I essential to do my vacuumform plugs (molds) out of wood. In the image over you can see my initial layout for the crate that consist of the upper part of the proton pack. I am comparing the box layout come the 1:1 blueprint.

6:55 pm


Once i am happy through the layout, i secured the wood walls to a grasp plywood base (from the bottom the the plywood the course).

7:31 pm


I screw a 1/8th customs wooden optimal to the wooden walls, climate router the optimal smooth.

9:50 pm


Next i make variable elevation tops for the last box shapes. Usually these room fabricated indigenous 3/4 inch lumber boards and also screwed right into place. A 2x4 baord, reduced diagonally ~ above the bandsaw, is offered for the slanted "booster pipe" tower.

10:43 pm


I added/glued 1/4 inch wooden edge trim to the political parties of the boxes for detailing.

11:11 pm


Detail closeup. An alert the wooden item inbetween the two boxes. Ns custom cut this indigenous a 2x4 and shaped the curved optimal with a power sander.

12:02 am


Now it"s time to job-related on the lower half of the proton pack, The Cyclotron! ns screwed two pieces that plywood together and drew the form of the cyclotron ~ above the top.

12.15 am


Using a bandsaw (or a jigsaw), I reduced out the shape of the Cyclotron. The screws store the 2 sheets of plywood together and that ensures matching cuts.

1:25 am


I currently separate the two pieces of plywood and also slip blocks of 2x4 timber in between them. Ns make certain the plywood plates heat up vertically and screw the plates come the 2x4 spacers.

3:59 am


I reduced a 48 inch piece of sheet steel with tin snips and also walled the cyclotron v it. The bottom curve the the cyclotron is faceted and also I bent the facets into the wall a vise, prior to attaching to the cyclotron. Ns screwed the paper metal wall surface to the plywood in various places. This wall surface took 2.5 hours to fabricate.

4:27 am


I place and also screw the cyclotron come the understand plywood base of the proton pack via the bottom next of the grasp base.


3:24 pm


I supplied a metal "baking pan" for the elevated circular part of the cyclotron. The 4 donut looking information pieces space the components of wire spindles, epoxied right into place (a year later I changed these v circles reduced from 1/8 inch thick lumber using a drill an installed hole-saw). The "cyclotron filter" is do from the bottom part of a blue plastic drinking mug, also epoxied into place.

9:47 pm


I trim the grasp base the the proton pack with a bandsaw. And prepare the mold for the vaccuumtable. Coating the porous wood through a mold relax is critical for gaining the plastic off the mold once vacuumformed.

Mold relax notes: Vaseline or petroleum jelly works in a pinch, yet clean-up is laborious later on. Stoner provides a pretty dry-film mold release referred to as E455 Thermoset Mold Release, which is what us use.

2 hour Dinner break


The very first vacuumforming does not suck down too well.


The 2nd vacuumforming is better. The Cyclotron gains an excellent detail and also the edges are crisp.


The top of the proton fill is a little soft in detail, but it will occupational for our needs.

1:50 am


I trim with a knife/blade the overfill plastic off of the vacuumformed plastic, leave what will certainly be the key body the the proton pack. I likewise cut the understand "mother board" which will certainly make the earlier side of the proton pack.

3:28 pm


I begin attaching the hoses and cables the will information the last pack. I should have actually "dry brush" painted the "distressing and also weathering" onto the proton pack prior come this stage, but forgot to and also had to repaint that detailing on after the cables to be attached.

4:39 am


Here you have the right to see the military "alice pack" and also the cyclotron bumper attached to the proton pack. "Distressing and Weathering" paint is applied.


I fastened the alice pack to the 1/4 inch lumber "mother board" plate. In ~ this point I psychic I had actually to affix the proton pack power cable to the mom board too, because that the stress and anxiety of the cable gift pulled and also twisted while being used would it is in too much for the thin vacuumformed shell to organize up come by itself.

Notice the tall wooden blocks screwed to the mother board also. These space what the vacuumformed shell screws to, keeping the plastic shell secure ~ above the motherboard.

5:00 am


The final proton pack. See images below of an ext advanced proton packs i made the years following this intial project.

Tools Used


These space all the devices I provided in 2009 to assemble a proton pack for a client. I will certainly list this tools later on on.

Frequently Asked concerns (FAQ)

Do girlfriend still have actually a copy that the blueprints because that the proton load you might e-mail me please?As stated above Stefans Blueprints are at Currently residing at... Http:// Where have the right to i get an alice fill from? seems to be the ideal place to obtain the best price on a offered alice pack. They run around $25.00. You have the right to purchase brand-new alice load frames because that $40, yet the newer ones have nylon straps that will need to be weathered prior to you can be a hardcore Ghostbuster How perform you make the gun?Once again, GBFANS.COM is the best place for info on just how to make a the majority of the parts for the Proton pack. They have a pseudo tutorial because that the gun in the recommendation Section of the devices area. Where deserve to you gain circuitry bits and bobs from?If you room talking about working lights... I usage for every my moving lights. Largely the BK116 CHASER KIT, 16 LEDS. I offered to usage their various other kits in my package too...FK116 one Chaser Kit, 10 LED and 16 LED Chaser Module. Every these kit will provide you 75%-95% accurate-looking lights, and are an easy to install and give your fill "moving" lights... And lighting is the crucial to a WOW-inducing Proton Pack! Any tips for conveniently assembling a an excellent looking, however not so precise proton pack?

For a rudimentary proton load that will certainly pass at Halloween parties, you"ll want to :

mount the shell to a motherboard (custom reduced from 1/8th inch wood/hardboard) mount an Alice Pack framework to the motherboard, attach the red, blue and also yellow hoses to the load in the ideal spots, attach a multicolored wide ribbon the sorts to simulate the computer cable. Affix 3/4 inch flex impend to the covering (both top section and the water tap to the particle wandattach a cyclinder of sorts for the Clippard Valve. Reduced out and install the blue power cell window area. Reduced out and install 4 red cyclotron windows. Build and also attach the bit wand

This is the ceiling minimum I would certainly recommend, and very comparable to the pack i built my brother (see indict above)

Installing lights into the load is a bonus and also the really next step over the ceiling minimum.

For the clippard valves, you can gain away through using old medication bottles for the basic cylinder, then screw a segment of wooden dowel pole painted silver- to the height of that. Functioned like a charm on my an initial pack nobody in the run clubs ever knew the difference.

Try to have some sort of lamp in the pack. Even if they room static (non-moving) lights do the fill come alive and also give the pack legitimacy. I use battery-operated Christmas lamp for most of mine "rush-job" props that need lights.I recommnd the "chaser lights" for a non-accurate pack.

The vacuum lines used in the actual packs are difficult to obtain quickly, for this reason colored electrical wire functions in a pinch. You need red wire, blue wire, a quick segment the yellow(~6 inches), and a brief segment of green wire (~6 inches). I list the real lengths a pair questions below.

Hmmm.... The fragment gun. While the looks favor a complicated item, the particle gun is in reality a straightforward box shape with the ago end cut off at an angle and a large ledge cut into the front of the block.

A number of fans cut their fragment wands box from block of wood, and then use lag bolts to attach the fore and also aft "hand grip" pipes.

I have seen human being use glass check tubes for the clear cylinder barrel the adorns the front end of the fragment wand, yet a wood dowel painted silver will work in a pinch, together the basic public does not remember what the fragment wand looked like, they just remember that looked "spacey", therefore black and also silver work in making it look "spacey". :)

Can you perform the lengths of Hoses and also Flex loom needed to make my GB Proton pack look authentic?HOSES
Blue water tap (ion arm)16.0 inches
Blue water tap (HGA)15.0 inches
Blue water tap (powercells) 10.5 inches
Red water tap (small dia)
Particle wand5.5 inches
HGA-to-Cyclo29.0 inches
Red hose (large dia)10.5 inches
Yellow water tap (ion arm)4.5 inches
Green water tap (particle wand) 5.0 inches
3/8 customs diameter loom : 25 inches total
Ion eight 1.5 inches
Powercells1.5 x 4 = 6 inches
PPD2.5 inches
HGA15.0 inches
3/4 inch diameter loom : 63 customs total
HGA15 inches
Patricle Wand48 inches

The Proton load in use


Above is a picture of the proton pack being offered by mine brother during halloween . The totality costume cost about $100.00, many of the coming indigenous the price of the flight suit and also alice pack. Also on a budget, a good looking costume can be expensive.


The 2 images over are from the following year , after i made mine brothers protonpack. This load cost about $150 come make, and also then the remainder of the costume was about another $85 for the clothes items (flightsuit, elbow pads, white pistol belt, GB eight patch).


The images above are an 80% accurate load that I constructed the following year . The load took 23 hrs to build, $238 in parts, ~ I currently had the vacuumformed shell.

See more: ¿ Cuantos Gramos Tiene Una Libra ? ¿Cuantos Gramos Tiene Una Libra


... And in Oct. 2011, give Imahara the Mythbusters tweeted, "I built the(my) proton pack in 4 days using vacuforms indigenous Studio Creations and a Hyperdyne Labs light kit. #Ghostbusters"


us are offering vacuumpulls of our 85% accurate, one-piece, .080 guage black ABS plastic Proton load Shells. Email us any kind of questions girlfriend have. These space "rough cut" indigenous the vacuumformed plastic some edge-cleanup is required.